Gajraula (Uttar Pradesh, India):
Integrated facility for Specialty Chemicals & Chemical Intermediates (463 acres)
Get DirectionWorld-class Safe Operations
Overview
World-class, safe operations underpin how Jubilant Ingrevia runs plants, manages risk and earns trust in regulated value chains. This commitment is driven through Project JIVAN (Jubilant Ingrevia’s Vision for Actionable Net-positivity)—linking business performance with safety, compliance and sustainability disciplines embedded across sites and processes.
World-class Manufacturing Facilities
Our manufacturing footprint is built for scale, multi-chemistry execution and consistency—anchored in integrated sites that serve distinct portfolios and customer industries. With world-class manufacturing facilities located in India - equipped to handle complex and hazardous reactions, multi-purpose operations, and large-volume production we have the scale needed to serve global markets efficiently. Continuous process improvements and automation ensure high yields, low waste, and dependable delivery.
Bharuch (Gujarat, India)
CDMO & Fine Chemicals, Nutrition and Chemical Intermediates (310 acres)
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50+ Plants
6
Primary manufacturing locations
Primary manufacturing locations
LTIFR of 0 with zero fatalities across all operations in FY 2025
British Safety Council International Safety Award for Gajraula Bharuch and Nira sites
10 Multipurpose Plants
Digitally Enabled Operations
Digitalisation connects R&D, operations, and governance to speed decision-making while improving control. It is used to make operations safer, more consistent, and more traceable by reducing manual intervention in hazardous areas and stabilising process conditions through real-time monitoring and analytics. Jubilant Ingrevia’s Bharuch facility is recognised as a World Economic Forum Lighthouse Factory (2024 sprint), with 30+ Fourth Industrial Revolution use cases deployed. A Digital Centre of Excellence has led SURGE interventions, including automated procure-to-pay, AI-led procurement auctions, digital twins, and predictive analytics for real-time shop-floor monitoring. Tools such as SmartProject and the Finance “Prediction Factory” support operating improvements and financial performance.
- 27 manufacturing plants connected to a digital platform for real-time monitoring
- 30+ Fourth Industrial Revolution use cases deployed (Bharuch)
Bharuch
2024 World Economic Forum Lighthouse Factory recognition
(2024 sprint)
(2024 sprint)
Digital twins
Deployed across 27 facilities
Working-capital cycle
Reduced from 65 to 61 days
100%
Cash conversion ratio supported by tools such as SmartProject and the Finance “Prediction Factory"
Safety Culture and Governance
We maintain full regulatory compliance across all manufacturing, production, and quality domains. Our compliance management system, integrated with real-time monitoring via a conformity tool, ensures transparency and responsiveness. Certifications across manufacturing sites include
- ISO 9001:2015
- ISO 14001:2015
- ISO 45001:2018
Supply Chain Resilience & Reliability
Our backward-integrated and digitally enabled supply chain is built to deliver cost predictability, uninterrupted supply and responsible sourcing across global markets. With in-house manufacturing of critical base materials and forward integration into advanced intermediates and active ingredients, we minimise dependency risks and strengthen long-term supply assurance. Strategically located manufacturing facilities in India, supported by global storage hubs in Europe and South Korea, ensure continuity even in volatile environments. Through advanced digital procurement, automation and predictive analytics, we enhance real-time visibility across procurement, logistics and supplier performance—enabling faster decision-making, reduced turnaround time and improved delivery reliability.
Global hubs in Europe & South Korea ensuring uninterrupted supply continuity
76% of partners ESG-assessed for environmental & human-rights compliance
End-to-end backward integration across base materials to active ingredients
5–6 new products launched annually through forward integration platforms
30+ MSMEs enabled through inclusive, clean-energy and circular sourcing models
Fully digital procurement with real-time spend, inventory & logistics visibility
Supply Chain Resilience: Backward Integrated for a distinctive cost-leadership and supply reliability
Our proprietary JIA Automation framework drives end-to-end robotic process automation across the
supply chain—from procurement to predictive maintenance—minimising unplanned downtime and
enabling real-time responsiveness. This agility is particularly critical in high-precision segments such
as specialty chemicals and CDMO.
Risk and Process-Safety Management
Operations handling hazardous chemistries are supported by a structured risk framework for incident prevention, occupational health protection, emergency preparedness and business continuity. Sites follow a defined approach to hazard identification, risk assessment and risk control (qualitative and quantitative), supported by targeted mitigation plans for high-risk areas.
A Corporate Apex Committee oversees the roll-out of Process Safety Management (PSM) standards, strengthening engineering controls, management of change and operational discipline across plants, reinforced through contractor-safety programmes, audits, mock drills and incident-learning mechanisms.
A Corporate Apex Committee oversees the roll-out of Process Safety Management (PSM) standards, strengthening engineering controls, management of change and operational discipline across plants, reinforced through contractor-safety programmes, audits, mock drills and incident-learning mechanisms.
- PSM governance (Corporate Apex Committee)
- Contractor safety + mock drills + incident learning
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Certified and Compliant Sites
We have implemented Responsible Care under the ACC program (RC 14001:2015) and maintains various management standards, including, ISO 9001:2015, ISO 14001:2015, and ISO 45001:2018 across sites. Facility-specific accreditation credentials:
Gajraula
ISO 50001, FSSC 22000, FSSC-22000, FSSAI, NABL (ISO/IEC 17025), Halal & Kosher certifications
Get DirectionBharuch
US FDA & WHO GMP Approved facility, ISO 50001, FSSC-22000, FAMI-QS, NABL (ISO/IEC 17025), Halal & Kosher certifications
Get DirectionBengaluru
Schedule M GMP Certified, ISO 9001:2015 Certified, FSSC 22000 v5 certified, Halal Certified, FSSAI, WHO GMP Certified
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Safe and Sustainable Infrastructure
Safe operations are reinforced by infrastructure choices that strengthen resilience and reduce environmental load—such as Zero Liquid Discharge (ZLD) across 3 of 5 manufacturing sites, where effluent is fully treated and recycled to reduce freshwater use, supported by continuous improvement initiatives (rainwater harvesting, process modifications and technology upgrades).
This operational discipline sits alongside initiatives to improve energy and environmental performance through programmes and projects that drive efficiency and reliability at scale.
This operational discipline sits alongside initiatives to improve energy and environmental performance through programmes and projects that drive efficiency and reliability at scale.
- ZLD at 3/5 sites
- RO + ETP systems enabling reuse